Thermal Coating Plasma Engineer

ATCAM LLC specializes in thermal spray coating and CNC machining, delivering high-quality services with fast turnaround times and exceptional customer support. Operating in a job shop environment, ATCAM manufactures a diverse range of new parts and components using both manual and CNC machining equipment. The company also provides part repair and replacement services to support various types of industrial equipment. By combining traditional craftsmanship with cutting-edge technology, ATCAM meets the diverse production needs of multiple industries.

Position Overview:

We are seeking a highly skilled and motivated Thermal Coating Plasma Engineer to join our team. The ideal candidate will specialize in the application of advanced thermal spray coatings using plasma technology to enhance the performance, durability, and reliability of components across various industries, such as aerospace, automotive, energy, and manufacturing. The role demands a strong understanding of plasma spray processes, materials science, and quality assurance practices.

Essential Duties and Responsibilities:

Thermal Coating Application:

Operate and maintain plasma spray equipment to apply coatings on metal, ceramic, or composite substrates.

Develop and optimize thermal spray parameters for different materials and applications.

Ensure uniform coating thickness, adhesion, and surface finish according to specifications.

Identify applications and potential customers for Plasma Spray coatings.

Process Development and Optimization:

Conduct research and development to improve existing coating processes.

Collaborate with cross-functional teams to customize coatings for specific applications.

Design experiments to test new coating materials or techniques and analyze results.

Material Science and Selection:

Evaluate substrate materials and recommend suitable coatings to enhance wear, corrosion, heat resistance, or other desired properties.

Prepare samples for outside lab diagnostics.

Quality Assurance and Compliance:

Perform regular inspections and testing to ensure coatings meet industry standards (e.g., ISO, ASTM).

Document process parameters, inspection results, and any deviations in detailed technical reports.

Troubleshoot and resolve defects or inconsistencies in the coating process.

Equipment Maintenance and Safety:

Maintain and calibrate thermal spray equipment to ensure optimal performance and compliance with safety regulations.

Train team members on equipment operation and safety protocols.

Stay up-to-date with advancements in thermal spray technologies and implement improvements.

Skills and Qualifications:

Education: Bachelor’s degree in Materials Science, Mechanical Engineering, Metallurgy, or a related field. Advanced degrees are a plus.

Experience:

Minimum 3-5 years of experience in plasma spray or thermal coating applications.

Hands-on expertise with thermal spray systems, such as APS (Atmospheric Plasma Spray) 

Skills:

Proficiency in interpreting technical drawings and coating specifications.

Knowledge of heat transfer, surface preparation techniques, and coating diagnostics.

Familiarity with tools like SEM (Scanning Electron Microscopy), XRD (X-Ray Diffraction), or profilometers.

Other Requirements:

Strong problem-solving and analytical skills.

Excellent communication and teamwork abilities.

Willingness to work in a production environment.

Ability to lift up to 50 lbs. 

Preferred:

AWS, CWS, or other relevant certifications in thermal spray technology.

Training in Lean Manufacturing or Six Sigma methodologies.

Work Environment: This role typically involves working in an industrial setting with exposure to high-temperature equipment, noise, and particulate matter. Proper protective equipment (PPE) and adherence to safety guidelines are required.

Benefits:

Competitive Compensation – We offer wages that reflect your skills, experience, and contributions.

Comprehensive Health Insurance Coverage – The company covers 100% of your health insurance premiums and any related expenses incurred are reimbursed through the Health Reimbursement Account (HRA).

401(k) Retirement Plan with Company Match – Secure your future with our employer-matching retirement savings plan.

Vision & Dental Insurance – Comprehensive coverage to support your overall well-being.

Employer Paid Life & AD&D Insurance – Financial security for you and your loved ones.

Paid Time Off & Holidays – Enjoy a healthy work-life balance with PTO and paid holidays.

Employee Assistance Program (EAP) – Confidential support for personal and professional challenges.

Career Growth & Development – Opportunities for training, skill-building, and advancement.

APPLY NOW! Please send your resume to Mike Bultman, Vice President of Thermal Coating, at mbultman@atcam.org, or stop in and fill out an application. For questions, call us at (920) 766-7880.